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Fog Lamp Lens Installation Instructions

Installation instructions for Fog Lamp Lens
Vehicles: Jaguar XJ40, XJ6, XJS

Please follow these steps to install replacement glass for fog lamps on XJ40, XJS, and XJ6:

  • To remove chrome housing from reflector use a flat head screwdriver (or quarter/2mm thick
    washer) to turn both plastic screws 90 degree counterclockwise and pull. The chrome housing
    should separate from the reflector.
  • Remove bulb from reflector by pushing down and out on wire clip.
  • Carefully remove the rubber gasket from the edge and put to the side. This will be glued back
    on later.
  • Heat glass and reflector in oven at 350F (180C) for 15-20 minutes. Wear oven or heat resistant
    gloves and be careful when removing glass and reflector from oven as they will be hot.
  • While wearing safety glasses, use a knife or a small flathead screwdriver pry the glass from the
    reflector. Remove the remaining adhesive with a small flat head screwdriver.
  • Inspect the reflector for any damage before proceeding.
  • Apply white RTV 732 silicone sealant to frame evenly (This silicone can withstand temps up to
    350F or 180C). If too much is applied use a knife or razor blade to carefully remove the excess
    silicone.
  • Align the glass with the frame and firmly push the two together. If any excess bleeds over the
    sides, use a paper towel to wipe away excess.
  • Let set for 24-48 hours.
  • Glue the rubber seal to the reflector using trim adhesive and let set for 24 hours.
  • Reinstall chrome housing to reflector by reversing earlier steps. Turn plastic screws 90 degrees
    clockwise to reattach the chrome housing to the reflector.
Exterior Body Parts, XJ40, XJ6, XJS
Updated on March 22, 2022
MNC-2168-69-K Upper Shock Bushing Kit Installation InstructionsXJ40 Tail Light Lens Install Instructions

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